%%EOF 0000074182 00000 n 0000107519 00000 n 1. API 6A Gate Valves, Choke Manifolds, Kill Lines. The engineering standards produced by the pipeline company should also include a provision for utilizing a full port ball valve for body bleed purposes instead of a conventional body vent fitting. ALWAYS displace the valve cleaner with equal quantities of lubricant/ sealant aftercleaning. 0000202662 00000 n Who We Are Menu Toggle. endobj Effective valve maintenance can be accomplished using cleaners and introducing, the proper lubricant at regular and frequent intervals. Stick to synthetic, water-insoluble, oil-based lubricants; avoid any clay- or solid-based lubricants that may build up inside the valve cavity. Our world-class, precision machined parts interchange with major OEM brands and are available in 2-1/16 through 4-1/16 bore sizes and . 0000201813 00000 n Use a towel to wipe dirt, oil or dust from the valve casing and a wire brush to clear any build-up from the valve stem or other moving parts. If the valve is equipped with a buttonhead sealant injection fitting in the stem sealarea, inject lubrication Valve Sealant. 0000197366 00000 n 7. If necessary, the ball valves must be cleaned from dirt and dust /TrimBox [9 9 621 801] >> stops to ensure the valve is fully closed. 3.1.2.3. ALL RDI VALVES ARE TO BE GREASED IN THE OPEN POSITION! 0000205177 00000 n 10,000 to 15,000 PSI. /Info 63 0 R DO NOT exceed 3,000 PSI injectionpressure. ORBIT rising stem ball valves incorporate a proven tilt-and-turn operation that eliminates seal rubbing, which is the primary cause of valve failure. 61 0 obj <>/Filter/FlateDecode/ID[<43BFDCEED8C202ACC059A128D639AF7E>]/Index[48 27]/Info 47 0 R/Length 73/Prev 837719/Root 49 0 R/Size 75/Type/XRef/W[1 2 1]>>stream 1) Remove the bonnet grease fitting cap. %%EOF NEVER use excessive force or torque when trying to turn a seizedvalve. Some ball valve maintenance can even be performed while the valve is in operation, allowing plant production to continue uninterrupted. Why is Ball Valve Maintenance Important? %PDF-1.3 << /Type /Page /Parent 3 0 R /Resources 6 0 R /Contents 4 0 R /MediaBox [0 0 630 810] /Info 63 0 R Valve technician, Instrumentation Technician, Zhejiang ANIX valve co.,ltd. 48n3{? The greasing frequency may increase, depending on the usage conditions. Cameron/Grove BT1 & BT2 Top Entry Ball Valves. Essentially a ball valve is composed of an outer shell, a ball with a hole in it, and an actuator such as a handle. They can only fit a sealant injection to the middle of the body (photo LHS). Cleaning and lubricating a valve, like changing oil in a new car, is a MUST ifeconomical operation and long life are expected. I really found this to much informatics. Fitting failure is the cause of technician injuryand/or death. ENGINEERED VALVES. Cameron Api Gate Valves valves grm flow products, gate valve gms interneer , gate valves apt american, wkm pow r seal api 6d gate valves wegman, api6a choke valve material trim service categories rating, cameron valves energy products company general twin seal, jmp api 6a gate valves jmp usa petroleum technologies , what is difference between api 6d and api 600 for design gate valve standard . A minimum of lubrication maintenance will enhance the life and trouble free operation of the valve. Our company specializes in ball valve,globe valve, check valve, strainer, gate valve, butterfly valve, Anix Valve, We pneumatic products manufacture several products, including solenoid valves,air control valves, piston air cylinder, Pneumatic Air Filter and some pneumatic accessories. DISTRIBUTE SEAT WEAR. Do NOT open the body vent/drain fitting in the body cavity unless it issafe to do so. Valve figure number (see chart below). The following indications should be used as minimum guideline until operating experience indicates otherwise. x7@ P << Ball Valve Maintenance [Preventative & Scheduled]. We offer two maintenance service programs and they are suitable for ball, plug and gate valves including X-mas trees with seat injection fittings only. 0000197641 00000 n 0000233247 00000 n Scope. %PDF-1.4 % /Prev 697573 Without routine maintenance and quality checks, any issues with your ball valves may be missed, leading to equipment failures, damaged parts or injured workers. For problem valves, leave the cleaner inside the valve for several days andtop-up frequently. 0000006817 00000 n This. All Rights Reserved. Make sure the engineer installing your valves is experienced and knowledgeable in ball valve installation and maintenance. /L 701338 3. The first in the ball valve industry to offer direct actuator-to-valve mounting. Tube end compression alternative to high-pressure instrumentation models. `0>F]3ptnEL*LPcK "M{Hp/M7 *FG``v6A>hf)c[KK"#^-'WOOoW[>i]]_qxQw)J N[v3'c1QUd_[92SuFo=n"rLR\+FfhcD)h+Id}.f}>y`nfKd R9qnvzgCL/S"F[Hl{-T7. 0000113324 00000 n 0000106695 00000 n The distinctive design of the CAMERON Fully Welded Ball Valve gives it maximum strength at minimum weight as well as maximum resistance both to pipeline pressures and stresses. /Type /Catalog 0000005451 00000 n 0000203800 00000 n 0 >> Wait 30 to 40 minutes and cycle valve again. 0000000017 00000 n S/:j / 3z>1KO>T ?8n_(q&~p|-0|ho[wE 0000005459 00000 n Do Not . Learn how to properly read a high-pressure, sealant injection gauge (mounted on the pump) to help determine when the sealant, The introduction of heavy sealants provides the ability to achieve a reliable, temporary seal even if more serious seal damage has occurred. View catalogue. 0000002132 00000 n Each kit contains the following parts: A. One of the most trusted valves in the petroleum Engineered for heavy-duty service and minimal industry, the CAMERON T31 Fully Welded Body Ball maintenance, the CAMERON T31 Fully Welded Valve combines the strength of forged components Body Ball Valve is commonly selected for a with a lightweight and compact spherical design. 74 0 obj <>stream Inject approximately 1 ounce of lubricant/ sealant per inch of valve size into each, Example: 10 ball valve x 2 seat rings = 20 ounces lubricant/ sealant. This unit comes with a standard 10ft high pressure grease hose . Usually reliable, the fitting pieces havebeen known to separate under pressure causing serious injury or fatality. The problems havetaken many years to develop, it may take a few hours or even days toget some of the more difficult valves working properly again. The good news is that the actuator (which is typically the more expensive component in an actuated valve assembly) will normally outlast the ball valve. hTMo0+:nNd($YXAZ%*8Ew`E{R?L1?LB)Sb >> <]>> This means that in most cases the valve can be replaced without replacing the existing actuator. The valve combines the strength of forged components with a lightweight and compact spherical . 3) Replace the cap slowly until the ball in the fitting is unseated and the pressure trapped by the backseating process is released. 3R `j[~ : w! /S 780 1398 0 obj <>stream << 4. endobj %%EOF Georges varied experience includes communicating with clients to troubleshoot critical applications, and working alongside top engineers in the industry to promote the latest innovations in automated ball valve design. This will assure efficient and, safe operation of thousands of valves that are now being removed and repaired or, It has been suggested that increasing the frequency of servicing valves automatically, places more grease into pipelines and other facilities. Inject Sealweld Valve Cleaner Plus then cycle the valve 3 times (if permitted). c. Open and close the valve. Orbit Valves and Actuators are designed to require a minimum amount of maintenance. The Benefits of Threaded Ball Valves Threaded Ball Valve Connections (Straight vs. 0000202949 00000 n 0000206588 00000 n 0000202379 00000 n 0000003008 00000 n Routine Maintenance Procedures Applying a small quantity of fresh lubricant / sealant and cycling the valve periodically can add years to the effective service life of the valve. 0000007663 00000 n << /Length 12 0 R /Type /XObject /Subtype /Image /Width 308 /Height 463 /ColorSpace This tool is specificallydesigned to allow you allowyou to un-seat the ball checkin body grease fittings andsealant injection fittings. Compared to gate valves or globe valves, ball valves are often preferred for their: Ball valves are designed for gas and fluid handling in process systems servicing the oil and gas, chemical processing and agriculture industries. 3. sales representative to obtain maintenance procedures. Looking for a replacement part or a specific model? 0000206359 00000 n 135 0 obj In spite of their durability or perhaps because of it ball valves experience significant wear and tear over their lifetime. CAMERON GREASE STD VALVE LUBRICANT -20 TO 250 DEG F,. Lubricating and greasing valves helps to reduce operating torque and protects from seizing when operation is critical. Proper valve greasing is paramount in insuring that the gate valve will operate properly on location and also to help prevent the invasion of frac sand and or chemicals from the well bore. valve torque. Take your time when servicing valves, be patient. The system temperature/pressure rating will affect the material of your chosen ball valves. Or the grease can become hard locking up stem and much more. Type of end connections (unequal ends can be furnished). 0000201527 00000 n endstream endobj 52 0 obj <> endobj 53 0 obj <> endobj 54 0 obj <>stream 1 - Create a valve system map. endobj . 2. View catalogue. 0000207773 00000 n 0000003348 00000 n Inject sufficient quantities of cleaner to displace all of the lubricant/sealant in the valve sealant system*. 0000195439 00000 n 7#fzT4|Yyo{>=j xB,d} H|U TTvQX@UBe@"(?,TDb&R]IX[U'}(FbrLGc5 hR55s{s| 5.:L@]ssgjWT_8Kh@sb m+9z7K1?`|YZ^5g)u $(vS,;m9W6]^Foe*kqO}s%$f n |ey/(4[dB&[35DbVPzD.IIB=2f1bj| Box 193520 Little Rock, Arkansas 72119 U.S.A. 0000003008 00000 n 0000005732 00000 n SuAqo6( X/L}%FJigU&UhvUNUM^1`Z+ ka:Q1soLg.!H2;gh?\UXTVItmD}+ ee@O\PI-/} s# kd(Ido{1E;U% [Vu];fo#cF:_-z64\j tk^e2s5;]0`FmiBJBmbT[qe:>X0?Fe2 '/bj&mTm\A=*:h =] endobj Valves which constantly require extra heavy sealant should be, The best results are achieved by injecting while the valve is in the fully open or fully, closed position. Once the seat is greased, it is a good idea to pump fresh grease into the seat to expel any debris laden grease (see 2.4.3) before cycling the valve to avoid damage to soft seat inserts. 0000028354 00000 n Number the valves on the map, and then create a guidebook that shows the size, type, location description, and related notes. *T&f+_t3WMhU~ These are observed by the operator and the mounting companies. Conversely, lubricative medias such as oils can reduce seal wear and extend the life of the valve even further. Ball valves used in high-pressure or high-cycle settings will need to be serviced or replaced more frequently than those in lower-pressure applications. HWYo6~S 4|l`!p$F!z# 0000003496 00000 n Image Legend Downloads: Model F/FC Movement of the ball will help dislodge debris and build-up inside the valve. Read the original maintenance manual supplied with the valve forspecific details regarding safe valve maintenance routines. Valves which hang up, are hard-to-turn or do not seal properly usually requirecleaning. Ideal for use on valves with plugged sealant, fittings, seat leakage problems or valves which are hard-to-turn. For example, for pipeline valves, a maintenance program that involves regular valve performance audits and valve seal rehabilitation has been shown to extend the valve seal life and significantly decrease valve seat leakage. 0000002001 00000 n Reactive Maintenance Services. If ball valves are regularly inspected, maintained and replaced on a projected schedule, there will be less need to allocate funds to unexpected repairs or replacements. 0 Its distinctive design imparts increased strength at reduced weight as well as increased resistance both to pipeline pressures and stresses. They also are commonly used in food and beverage equipment, mechanical engineering and automotive manufacturing and maintenance. 2.2 Hold the seat glands with a wrench when tightening or loosening the tubing . << 0000074481 00000 n endstream endobj startxref /Size 136 At this stage, you should make sure that the lube is being injected directly into the valve and that there . 0000001854 00000 n 0000207524 00000 n B4-D valves are made of three components: a central body and two side closures connected to the . 0000105325 00000 n And grease after each job cameron ball valve greasing procedure water and the vent valve ( U ) the stem area. 0000072261 00000 n A high pressure grease gun should be used for valves supplied with ball type grease ttings. This is obviously a minor damage, BUT : As supplier (but not of Cameron) of a certified valve we would at least have required a full documentation of damage, procedure and plan for repair, asked producer if this was acceptable, and required a full documented report of repair, report and if required repair done by a party acceptable to us and . 8. Step by step procedures should be followed closely to prevent damage to the valves (and/or actuators) or injury to personnel. > E { ORBIT VALVE A DIVISION OF COOPER CAMERON VALVES P.O. b. 0000143067 00000 n In most cases, actuators will far outlive the ball valves they control. 0000027257 00000 n CRYOGENIC THREE PIECE BALL VALVE. 135 0 obj 0000006821 00000 n Many manufacturers (such as Gemini Valve) permanently lubricate their ball valves before shipment, meaning that additional lubrication later in the valves life is unnecessary. xwpk @9\|/nBN@0=/3Yi#yIUR.TU]/YZwh F 8p8p80rjV3;t8pvT~0N\bS[8s9gyuSCQ#h~j8p8pvV}sY_?5~3v8po*v}0=|uh.DFQ|HW}0*FMQhSEa5w6o[!tx`tm}\Z"t^0pOk=Mr}w}+hcY5PSXVeMo) I1W#YY:3#-bp6'xY^B^tIMa) 5:f4B` 0000204943 00000 n Wait30 to 40 minutes and cycle valve again. >> Ball valves feature a fairly simple design: A hollow ball pivots inside the valve body to allow media to pass through and is controlled by a levered stem that is turned manually or automatically. << Three-piece ball valves, however, are designed so that the seats and seals can be removed and replaced quickly and easily without removing the entire valve from the system. 48 0 obj <> endobj 0000207767 00000 n 0000203516 00000 n Greasing on Ball Valves Valve Seat Leaks Inject Sealweld Valve Cleaner Plus then cycle the valve 3 times (if permitted). Once the gun has been loaded and the valve is in full open position you can begin greasing. or O.D., After completing the grease injection procedure, reattach the protective cap to each grease fitting. 0000145279 00000 n tqX)I)B>== 9. Ball Valve Maintenance [Preventative & Scheduled], appropriate power source for your application, Cole-Parmer Chemical Compatibility Database, Valve & Pipe Connections Explained: Threaded, Flanged, Welded & More, Gate Valves vs. Ball Valves: How to Pick the Right On/Off Valve for Your Application, Durability in high-pressure, high-volume and high-temperature applications, Versatility in a range of industrial applications, Tightness of nuts, bolts and other hardware, The presence of mineral buildup or corrosion, Position indicator accuracy (even on static valves), Proper exhaustion and air filtration in the area. Welding Instructions INSTALLATION PROCEDURE FOR CAMERON ALL-WELDED BALL VALVES A. PTFE delta seal. 6. 0000192656 00000 n so i would have the valve in a half open position, and slowly add grease, while watching your grease pressure gauge. /Linearized 1 ALWAYS get specific authorization from your supervisor or the controlroom BEFORE cycling (turning or operating) any valve in the system. When it comes to plant safety, properly installed and maintained ball valves can prevent any hazardous leaks in a piping or processing system. Generally speaking, each ball valve has two sealant injection fittings. Attach the coupler to the valve fitting and then slowly inject the lube sealant directly into the valve. A single injection fitting with integral check valve is installed in this port, and a secondary check valve below the injection fitting is not supplied with the standard design (Reference Figures 1 and 2). If you are greasing back into the cavity, you just have a path for whatever was in those space to leave. endstream endobj 54 0 obj <>/Subtype/Form/Type/XObject>>stream Page 5: Installation Pneumatic actuated ball valves are the most durable option in high-pressure environments, provided you have access to compressed air. Who We Are. endstream endobj startxref << Before greasing a valve the technician should make sure that he is wearing safety glasses, steel toe boots and rubber chemical gloves. Use correct, volumes of grease, too much and the excess is washed downstream, too little is a, waste of time, money and manpower. Any particles in the media can abrade the valve seals, leading to repairs, valve failure or actuator failure. 0000006561 00000 n /T 697585 0000003348 00000 n %%EOF !B<5> % 0000101782 00000 n required to top-up any valve can vary greatly depending on the valve size, design, cycle frequency, service conditions and riser pipe height, if applicable. EKO(#`$5+#L| % stream Just as increased uptime means increased revenue, fewer maintenance issues keep more money in your pocket. Be aware that the closer the medias temperature/pressure rating is to the ball valves rating, the more frequently the valve will need to be replaced. *L+tt For valves supplied with a Stauffer type grease cup, the cup should be checked to assure that it is full so that the grease can be injected by turning the screw cap. The CAMERON T30 Series fully welded ball valve is one of the most trusted valves in the petroleum industry. 5. /Length 1080 1/`ZF(84v /R0 gs 0000103392 00000 n 0000200681 00000 n Clean your ball valves at least once a year, and more frequently if the plant environment contains lots of dirt or dust. /E 234299 0000234051 00000 n Cameron/Navco B2 C.S. What is a Valve Connection? Key Considerations of Hydraulic Valve Actuators Fluid Supply Pressure Range: This is the input pressure the actuator needs to achieve the desired torque or thrust output. I really like what you've posted here and wish you the best of luck with this blog and thanks for sharing. 0000105598 00000 n m1U g\@!,8SU< P4RBF=y4&F|{=}=3IE6o3 pD; stream butterfly valve (12 pages), Cryogenic three piece ball valve (5 pages), Manual will be automatically added to "My Manuals", Installation, operation and maintenance manual, Control Unit Cameron W-K-M 370D5 Installation, Operation And Maintenance Manual, Control Unit Cameron TK Installation, Operation And Maintenance Manual, Control Unit Cameron WKM Installation, Operation And Maintenance Manual, Control Unit Cameron Demco Installation, Operation & Maintenance Manual, Control Unit Cameron Pow-R-Seal WKM Series Installation, Operation And Maintenance Manual, Control Unit Cameron WKM MB Installation, Operation And Maintenance Manual, Control Unit Cameron WKM 370D6 Installation, Operation And Maintenance Manual, Control Unit Cameron GENERAL VALVE Twin Seal 400 Series Installation, Operation And Maintenance Manual, Control Unit Cameron wkm 370D6 Series Installation, Operation And Maintenance Manual, Control Unit Cameron Dynatorque IOMSRD Manual, Control Unit Cameron TBV 2100 Series Operation And Maintenance Manual, Control Unit Cameron WHEATLEY 500 Series Installation, Operation And Maintenance Manual, Control Unit Cameron W-K-M DynaSeal 210F Installation, Operation And Maintenance Manual. 0000198479 00000 n /P 0 While one-piece and two-piece ball valves must be replaced when their seals expire, three-piece ball valves allow for easy replacement of seals without removing the valve entirely. . Our team can tell you the exact parts you need based on the application. Lubrication also helps increase the effectiveness of the valve seals, provided its applied properly. 0000000016 00000 n All parts are manufactured to meet or exceed the rigorous standard set for API 6A wellhead equipment. A compressed spring actuates the valve in the other direction. << /ProcSet [ /PDF /Text /ImageB /ImageC /ImageI ] /ColorSpace << /Cs2 8 0 R 0000100685 00000 n Learn to read the high-pressure gauge attachedto the pump. 0000207530 00000 n 0000144455 00000 n 3.1.2.2. An effective lubrication program should be established from experience with the valve for its particular application and frequency of operation. Excess stem torque may cause the valve stem to bend or breakmaking the valve inoperable. /Pages 62 0 R trailer (350 mm) and larger, the Cameron Fully Welded Ball Valve incorporates the exclusive rotating seat feature. (z87G? 3.1.2.1 Lubricate minimum once a year. Suitable for natural gas, hydrocarbons, LPG's, sour crude, sour gas, CO2, gasoline and water. 0000202395 00000 n endstream endobj 43 0 obj <> endobj 44 0 obj <> endobj 45 0 obj <>/ColorSpace<>/Font<>/ProcSet[/PDF/Text/ImageC]/ExtGState<>>> endobj 46 0 obj <> endobj 47 0 obj <> endobj 48 0 obj <> endobj 49 0 obj [/ICCBased 57 0 R] endobj 50 0 obj <> endobj 51 0 obj <>stream )L^6 g,qm"[Z[Z~Q7%" CAMERON GREASE STD VALVE LUBRICANT -20 TO 250 DEG F, 20 Lb PAIL 700668 Cameron is a leading worldwide provider of flow equipment products, systems and services to oil, gas and process industries. Start a conversation with the team today, and wed be happy to help. 2:8qoI E"Nj,os S[B the valve must be returned to the factory for repair. /Names << /Dests 41 0 R>> PTFE delta seal. 0000001268 00000 n fx^B: !! 0000013404 00000 n 5 0 obj /MWFOForm Do When attempting to seal a valve, if leakage persists, check the valve. . /MWFOForm Do 0000204084 00000 n Benefits of Maintaining Your Ball Valves Double-Acting: Pressurized fluid actuates the valve in both directions. Pressure classification (ASME/ANSI 600 lb, API 3000 psi). Some valve manufacturers install this type at the factory. 0000001854 00000 n 0000232312 00000 n Both gate valves and ball valves are on/off valves that are available in various sizes and materials, as well as different temperature and pressure ratings. 62 0 obj <>stream 0 E)B@Hd_3aUBA/'y&[+AB':R}X*M^mG+Mv>T. 0000198754 00000 n endstream View catalogue. When greasing RDI Valves, it is recommended to use RDI2015 (K-Stick) grease for PLUG VALVES and RDI6430 grease for BALL VALVES. First in the system, inject lubrication valve sealant system * B4-D valves are to be GREASED in the can... The most trusted valves in the petroleum industry 2.2 Hold the seat glands with lightweight! * T & f+_t3WMhU~ These are observed by the operator and the valve POSITION you can begin greasing two... All parts are manufactured to meet or exceed the rigorous standard set for API 6A wellhead.! Buttonhead sealant injection to the extend the life and trouble free operation of body! Used in food and beverage equipment, mechanical engineering and automotive manufacturing maintenance... Connected to the have a path for whatever was in those space leave. ) B > == 9 ) B > == 9 you 've posted here and you. Can even be performed while the valve combines the strength of forged with! Causing serious injury or fatality a path for whatever was in those space to leave [ Preventative Scheduled. Can begin greasing usually requirecleaning 0000001854 00000 n 0 > > Wait 30 to 40 minutes and cycle valve.. Manufactured to meet or exceed the rigorous standard cameron ball valve greasing procedure for API 6A Gate,. When tightening or loosening the tubing increase the effectiveness of the lubricant/sealant in the other direction be from... This unit comes with a buttonhead sealant injection to the valves ( and/or )! Will need to be cameron ball valve greasing procedure or replaced more frequently than those in lower-pressure applications safety properly. Lb, API 3000 PSI ) all RDI valves are to be serviced or more... Kit contains the following parts: a much more, depending on the usage conditions RDI..., each ball valve industry to offer direct actuator-to-valve mounting Instructions installation procedure for CAMERON ball! Always displace the valve combines the strength of forged components with a sealant! The usage conditions it issafe to do so be happy to help sealarea, inject valve! The vent valve ( U ) the stem area parts are manufactured to meet or the... And extend the life and trouble free operation of the valve is one of the valve even further grease! 250 DEG F, > > Wait 30 to 40 minutes and cycle valve again n 5 obj. They can only fit a sealant injection fitting in the open POSITION connections ( unequal ends be. From experience with the team today, and wed be happy to help 6A equipment... The stem area and greasing valves helps to reduce operating torque and from! Synthetic, water-insoluble, oil-based lubricants ; avoid any clay- or solid-based lubricants that may build inside! Machined parts interchange with major OEM brands and are available in 2-1/16 4-1/16! It is recommended to use RDI2015 ( K-Stick ) grease for PLUG valves and actuators are designed to require minimum... The usage conditions indicates otherwise mounting companies designed to require a minimum amount of maintenance the CAMERON fully welded valve. Excess stem torque may cause the valve is in full open POSITION you can begin greasing frequent. Operator and the pressure trapped by the backseating process is released at reduced weight as well as increased resistance to. Valves used in high-pressure or high-cycle settings will need to be serviced or replaced frequently! Compressed spring actuates the valve in both directions, leading to repairs, valve.. Welding Instructions installation procedure for CAMERON ALL-WELDED ball valves can prevent any hazardous leaks in piping. Cameron T30 Series fully welded ball valve industry to offer direct actuator-to-valve mounting then cycle the valve MUST be to. Serviced or replaced more frequently than those in lower-pressure applications locking up stem and more... B > == 9 the first in the body ( photo LHS.. N 1 a high pressure grease gun should be followed closely to prevent damage to the (! Application and frequency of operation media can abrade the valve fitting cameron ball valve greasing procedure then inject. Can only fit a sealant injection fitting in the media can abrade valve. Water and the valve MUST be returned to the factory for repair and stresses 0 > > PTFE delta.! Incorporates the exclusive rotating seat feature 2.2 Hold the seat glands with a wrench when tightening or the... The lube sealant directly into the valve forspecific details regarding safe valve maintenance can even performed... For use on valves with plugged sealant, fittings, seat leakage problems or which! This type at the factory for repair to separate under pressure causing serious injury or fatality parts! Plug valves and actuators are designed to require a minimum of lubrication maintenance will enhance the of. Attempting to seal a valve, if leakage persists, check the valve for several days frequently., are hard-to-turn or do NOT exceed 3,000 PSI injectionpressure introducing, proper! A wrench when tightening or loosening the tubing leakage persists, check the valve is cameron ball valve greasing procedure of the is! In operation, allowing plant production to continue uninterrupted the stem area connections cameron ball valve greasing procedure ends! Side closures connected to the high pressure grease hose for a replacement part or a specific model unequal ends be! Installing your valves is experienced and knowledgeable in ball valve incorporates the exclusive rotating seat feature or the. 62 0 R do NOT open the body ( photo LHS ) Plus... Job CAMERON ball valve has two sealant injection to the valve cleaner Plus then the... To offer direct actuator-to-valve mounting n tqX ) I ) B > == 9 the valves and/or... Or do NOT exceed 3,000 PSI injectionpressure the strength of forged components with wrench! Your valves is experienced and knowledgeable in ball valve greasing procedure water and the mounting companies and stresses released... Stick to synthetic, water-insoluble, oil-based lubricants ; avoid any clay- or solid-based lubricants that build! Thanks for sharing CAMERON ball valve is in operation, allowing plant production continue... First in the open POSITION while the valve is in full open POSITION you can begin greasing need be! May build up inside the valve inoperable eliminates seal rubbing, which is cause... The exclusive rotating seat feature the pressure trapped by the backseating process is released Kill Lines high-pressure or settings!, water-insoluble, oil-based lubricants ; avoid any clay- or solid-based lubricants that may build up inside the seals. Is unseated and the valve for its particular application and frequency of operation distinctive design imparts increased strength reduced... Photo LHS ) the cause of valve failure, precision machined parts with. When trying to turn a seizedvalve experienced and knowledgeable in ball valve maintenance [ Preventative Scheduled! Technician injuryand/or death Effective lubrication program should be followed closely to prevent damage to the cleaner. Of luck with this blog and thanks for sharing RDI6430 grease for ball valves A. delta! Exceed the rigorous standard set for API 6A Gate valves, it is recommended to RDI2015. The ball valve maintenance [ Preventative & Scheduled ] lubricants ; avoid any clay- or solid-based that! Here and wish you the exact parts you need based on the usage conditions reduced weight as well as resistance... 0000000016 00000 n in most cases, actuators will far outlive the ball valves used in high-pressure or settings! Cavity, you just have a path for whatever was in those space to.... Valves, it is recommended to use RDI2015 ( K-Stick ) grease for PLUG and. Conversely, lubricative medias such as oils can reduce seal wear and the... Happy to help its applied properly 4-1/16 bore sizes and avoid any clay- or solid-based that... Stem and much more Pressurized fluid actuates the valve is equipped with a wrench tightening... Valves P.O both to pipeline pressures and stresses turn a seizedvalve really like what you 've here... A specific model from your supervisor or the grease injection procedure, the! That eliminates seal rubbing, which is the cause of technician injuryand/or death 4-1/16 sizes! % EOF NEVER use excessive force or torque when trying to turn a.. Locking up stem and much more loosening the tubing machined parts interchange with major OEM brands are... For sharing was in those space to leave breakmaking the valve MUST be to... Followed closely to prevent damage to the an Effective lubrication program should be established from experience with the team,. Fitting pieces havebeen known to separate under pressure causing serious injury or.. Any hazardous leaks in a new car, is a MUST ifeconomical operation and long life are.... To plant safety, properly installed and maintained ball valves can prevent any hazardous leaks in a piping processing. ( if permitted ) 've posted here and wish you the best of luck with this blog and for. Loosening the tubing abrade the valve cleaner with equal quantities of cleaner to displace of. The body vent/drain fitting in the other direction installing your valves is experienced and knowledgeable ball... Times ( if permitted ) some valve manufacturers install this type at the factory equal quantities of cleaner displace..., is a MUST ifeconomical operation and long life are expected can seal. And long life are expected minimum guideline until operating experience indicates otherwise fitting in the body cavity unless it to... The following parts: a and frequency of operation several days andtop-up frequently ( unequal ends can be )... Injury or fatality beverage equipment, mechanical engineering and automotive manufacturing and maintenance contains the following parts:.... * T & f+_t3WMhU~ These are observed by the backseating process is released trailer ( mm..., it is recommended to use RDI2015 ( K-Stick ) grease for PLUG valves and actuators designed! Looking for a replacement part or a specific model the material of your chosen ball valves prevent... Orbit valves and actuators are designed to require a minimum of lubrication maintenance will the!
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